Gbc 2000 Plockmatic Bookmaker Bedienungsanleitung

BOOKLET MAKER BM 2000Operating InstructionBooklet Maker ReferencePart no: 87967Doc no: T10170Rev. date: 5 March 2007

10Trimmer121 Top cover2 Trim binOptions

11Trimmer, continued819674531 Trimmer fan2 Outfeed latch3 Transport belt4 Exit compression brackets5 Trimmer stop6 Docking bracket7 Infeed roll

1211 Top cover2 Upper feed belts (lifted position)3 Docking bracket (not visible in picture5 Lower feed belts4 LatchesSquareFolder5243SquareFolde

13Plug the Booklet Maker power cord into the wall outlet.Trimmer (optional) and SquareFolder (optional) are powered from the Booklet Maker. Open the T

1. Basics14Control PanelThe Main screen.When the system power is switched on the Main screen will be shown. Here you will nd information showing the

151. BasicsStaples, Staple Cartridge, Stapler Head & ClinchersRemoving / replacing Staple CartridgeAYou may remove and replace the staple cartridg

1. Basics16Removing / replacing Stapler HeadRemoving / replacing Staple Cartridge, continuedAfter staple jam or empty staple cartridge has been detect

171. BasicsBefore inserting the stapler head, centre the stapler lift bracket (D) over the area that will receive the stapler head. Ensure that the st

1. Basics18Changing Stapler and Clincher positionUse the allen key in the tool box at position (B) to loosen each anvil (A). Move each anvil (A) to th

191. BasicsSetting up narrow width paper sizesIf you are setting up a paper width less than 210 mm (8.27”) and the stapler assemblies are in the defau

1. Basics20Emptying the Trim BinRemove the trim bin by pulling handle (1).12TrimmerLift out the Trim Bin by grasping the rod (2) and handle (1).

212. Making BookletsSetting Paper SizeSelecting Standard Paper SizesChanging SettingsChanging settings can be performed in two ways. Temporary, which

2. Making Booklets22Custom Paper SizeFrom the Main screen, select [Size] and press the [Enter] button.Select [Length] or [Width] and press the [+] or

232. Making BookletsEdge stapleSelect [Edge staple] when you want to make edge stapled sets. Press the [Enter] button to conrm. NoteFinished

2. Making Booklets24Corner stapleSelect [Corner staple] when you want to make corner stapled sets. Press the [Enter] button to conrm.Remove either st

252. Making BookletsSquareFoldingGeneralThe SquareFolder has ve different settings; [Off], [Mode 1], [Mode 2], [Mode 3] and [Auto].Select [Off] to by

2. Making Booklets26Make necessary settings according to “Changing settings” earlier in this section.The Booklet Maker is now in stand-by and will sta

272. Making BookletsClose the Booklet Maker top cover. The message “Finish set?” will be shown in the control panel.There are now two choices:Press th

2. Making Booklets28Make sure Booklet Maker is in stand-by mode, i.e. that a job is not in progress.Make necessary settings according to “Changing set

293. AdminFrom the Main screen, press the [Admin] button to get to the Admin screen. Here you will nd additional features and settings.The Admin Scre

3TABLE OF CONTENTSWhat You Can Do With This Machine ... 5Guid

3. Admin30Mode, Safe / FastSelect desired mode and press the [Enter] button. NoteIf the Feeder/Collator is set to collating and trimming is set to on

313. AdminLanguageFrom this screen you can change the language in the user interface. Select [Language] and press the [Enter] button.Select desired la

3. Admin32

334. JobsStoring and Deleting JobsNow you have three choices:Choosing [Save] will overwrite the current Job. The Current Job name is displayed on top

4. Jobs34Recalling a JobTo recall a stored job press the [Jobs] button from the Main screen.Then press the [Jobs] button from the Jobs screen.Select o

355. Clearing a Paper JamClearing a Paper JamIf an error such as a paper jam condition should occur, it is indicated in the control panel on the Bookl

5. Clearing a Paper Jam36To clear a paper jam in the infeed or staple areaOpen the top cover.Remove jammed sheets.Close the top cover.To clear a jam i

375. Clearing a Paper JamCD BIf the jam still remains:Switch off the PowerSet the fold adjust levers (A) on both sides to “8” to separate the fold rol

5. Clearing a Paper Jam38TrimmerClearing a Paper JamLift up the infeed roller shaft (A).Secure under latch (B)Remove the jammed sheets in the infeed a

395. Clearing a Paper JamLift the exit compression brackets (A).Secure them under the latch (B).Remove the jammed sheets from the exit area.After the

44. JobsStoring and Deleting Jobs ... 33Stori

5. Clearing a Paper Jam40Open the top cover.Lift up both upper feed belts (A). NotePress the green-labelled latches (B) to release.Remove the jams.Pl

416. TroubleshootingFault codesWhen there is a jam or fault condition in the Booklet Maker system, a fault code and a short description will be displa

6. Troubleshooting42Booklet Maker Fault CodesTrimmer Fault CodesWaste Bin FullThis message will be displayed when the trim bin is full or when a trim

436. TroubleshootingIf booklet quality is inconsistent, rst make sure the actual paper size is matching the paper size set on the control panel. Perf

6. Troubleshooting44If feed errors occur or if the booklets are not square folded properly, especially regarding heavier booklets, follow this procedu

457. General RemarksDo’s And Don’tsAlways follow all warnings marked on, or supplied with, the equipment.Always exercise care in moving or relocating

7. General Remarks46Placing Your MachineMachine EnvironmentPower Connection• Always connect the equipment to a properly grounded power source. If in

477. General RemarksAccess to MachinePlace the machine near the power source, providing clearance as shown. 1. Left: more than 400 mm / 15 3/4” 2.

7. General Remarks48Maintaining Your Machines Caution Never attempt any maintenance function that is not specically described in this documentation.

497. General RemarksCleaning Feed BeltsSquareFolderThe feed belts need to be cleaned regularly when in use, and if the unit has not been used for a pe

5What You Can Do With This MachineThe Booklet Maker BM 2000, Trimmer FTR 2000 and SquareFolder SQF 2000 form a booklet making system that works on-lin

7. General Remarks50Cleaning Square Folding ClampsAClean/Peal off any silicon residue from upper and lower clamps (A), which is the area clamping/cont

518. Specications Machine SpecicationsBooklet Maker BM 2000Specications RemarksMaximum Speed 3000 booklets / hour (A4 / 8.5x11” sheets)Paper Size,

8. Specications52Trimmer FTR 2000 (option)Specications RemarksMaximum Speed 2000 booklets / hour (A4 / 8.5x11” sheets)Minimum input sheet length for

Notes

Notes

6The entire BM 2000 Booklet making system is controlled from a single control panel on the Booklet Maker. The control panel has only six buttons which

7Guide To Components1421 Control panel2 Top cover3 Power switch4 Infeed assembly3Booklet Maker5 Hand feed tray (optional)6 Belt Stacker7 Belt S

8Booklet Maker, continued543216781 DFA. Not in use.2 Not in use.3 CAN In: Termination socket / Communication with Feeder/Collator4 CAN Out: Termi

9971 Tool box2 Ball cage3 Fold adjust lever, right side Left side not shown in picture4 Thumb screws for Stapler assy.5 Cartridge locking levers6